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Product Overview
A 1000 kVA Compact Substation—also known as a Packaged Substation or Unitized Substation—is a fully enclosed modular unit that integrates a 1000 kVA distribution transformer, medium-voltage switchgear, and low-voltage distribution panel within a single weatherproof enclosure. Designed for fast deployment, space efficiency, and operational safety, this type of substation is ideal for urban, commercial, and industrial applications.
It provides a safe and reliable interface between medium-voltage (typically 11kV or 22kV) and low-voltage (400V) networks.
Key Specifications
| Specification | Details |
|---|---|
| Rated Power | 1000 kVA |
| Primary Voltage | 11 kV / 22 kV / 33 kV |
| Secondary Voltage | 400 V / 230 V |
| Frequency | 50 Hz / 60 Hz |
| Transformer Type | Oil-immersed (ONAN) or Dry-type |
| Cooling Type | ONAN (Oil Natural Air Natural) |
| Vector Group | Dyn11 (common) or Yyn0 |
| Impedance Voltage | 6% (or as per client spec) |
| Temperature Rise | ≤ 60°C in winding |
| Protection Level (IP) | IP54 / IP55 (customizable) |
| Installation Method | Pad-mounted or skid-mounted |
| Applicable Standards | IEC 60076, IEC 62271-202, ANSI, BS |
Modular Configuration
1. Medium Voltage Compartment
- Incoming cable termination (11/22/33 kV)
- MV switchgear: load break switch or SF6 RMU (3-way / 4-way)
- Surge arresters, CTs and PTs
- Manual or motorized operating mechanism
- Interlocking system for safety
2. Transformer Compartment
- 1000 kVA oil-immersed distribution transformer
- Hermetically sealed or conservator type
- High-efficiency CRGO silicon steel core
- Equipped with WTI, OTI, PRV, oil level indicator
3. Low Voltage Compartment
- Main incomer ACB / MCCB
- Multiple outgoing feeders with MCCBs or MCBs
- Energy meter, voltmeter, ammeter
- Earth leakage protection (RCD)
- Cable entry with gland plates and terminals
Enclosure Design
- Compartmentalized steel enclosure with three isolated sections (MV, TX, LV)
- Construction material: powder-coated mild steel / galvanized steel / stainless steel
- Ventilation: Natural air vents or optional exhaust fans
- Anti-corrosion treatment for coastal or dusty environments
- Tamper-proof doors with padlocks and interlocks
- Base channels for forklift movement or crane lifting hooks
Advanced Options
- Remote monitoring via SCADA, RTU, or IoT modules
- Anti-condensation heaters
- Solar hybrid-ready outputs
- Automatic load shedding relays
- Arc-proof tested designs (upon request)
- Internal service lighting and maintenance sockets
Applications
The 1000 kVA compact substation is suitable for:
- Urban housing estates and smart cities
- Industrial zones and manufacturing parks
- Shopping malls, office towers, and commercial buildings
- Construction and infrastructure projects (e.g., airports, metro systems)
- Renewable energy projects (solar, wind) connected to 11/33kV grid
- Hospitals, universities, data centers, and other high-reliability loads
Advantages
Compact and modular design — minimal space required
Quick deployment — pre-tested and factory-assembled
Integrated protection — all three sections secured and isolated
Reduced civil work — no separate control building required
Low maintenance — sealed transformer design and durable switchgear
Customizable — adaptable to various networks and protection schemes
Compliance and Certification
The 1000 kVA Compact Substation is manufactured and tested according to:
- IEC 60076 – Power transformers
- IEC 62271-202 – High-voltage prefabricated substations
- IEC 61439 – LV switchgear assemblies
- ISO 9001 / 14001 / 45001 – Manufacturing and safety standards
- Local grid codes – As per country-specific utility requirements
Typical Dimensions and Weight (Reference Only)
| Parameter | Value |
|---|---|
| Length | 3200 – 4000 mm |
| Width | 2000 – 2400 mm |
| Height | 2200 – 2500 mm |
| Approx. Weight | 4500 – 6000 kg (based on type) |
The 1000 kVA Compact Substation offers a smart, safe, and scalable solution for modern power distribution challenges. Its all-in-one configuration, ease of transport, and compliance with international standards make it the preferred choice for utilities, EPC contractors, and project developers.
Whether installed in urban environments or harsh industrial settings, this kVA Compact Substation guarantees high reliability, fast commissioning, and long-term operational efficiency.
